Cement Industry
High Energy Demand, High Environmental Impact
The cement industry is one of the most energy-intensive and pollution-prone sectors. From raw material roasting in kilns to final product storage, precise control and monitoring of temperature, exhaust gases, particulates, and flow rates are essential for reducing energy consumption, maintaining product quality, and complying with environmental regulations.
Common Challenges and Analytical Needs
- Continuous monitoring of chimney emissions: NOx, SO₂, CO, O₂
- Optimizing kiln burner combustion through fuel-to-air ratio control
- Accurate flow measurement of hot gases at temperatures exceeding 1000°C
- Tracking and managing particulate emissions and dust dispersion
- Ensuring equipment reliability in corrosive, dusty, high-temperature environments
Delta Gas Mobin Group Solutions in Cement Plants
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Pollutant Gas Analyzers (CEMS)
- Real-time monitoring of chimney gas composition: NO, NO₂, SO₂, CO, CO₂, O₂, HCl, HF
- Technologies include NDIR, UV DOAS, and Zirconia (ZrO₂)
- Fully integrable with reporting systems approved by environmental agencies
Dust Monitoring Systems
- Optical analyzers using scatter or opacity principles for stack installations
- Instant particulate emission tracking
- Highly resistant to heat, mechanical shock, and corrosion
Stack & Combustion Air Flow Meters
- Thermal and differential pressure flow meters for kiln and chimney outlets
- Ultrasonic flow meters for combustion air supply ducts
Oxygen Analyzer (O₂)
- Installed near the burner to optimize fuel-to-air ratio
- Improves fuel efficiency and reduces CO/NOx formation
Gas Sampling Systems
- Engineered for high-heat, dusty, and corrosive environments
- Equipped with filters, coolers, regulators, and automatic cleaning systems
- Ensures sample integrity and analyzer accuracy
Why Partner with Delta Gas Mobin Group
- Proven experience in equipping cement factories with gas and dust analyzers, stack flow meters
- Expertise in designing systems for extreme industrial conditions (High Dust – High Temp)
- Equipment supplied from top international brands.
- Comprehensive turnkey solutions: design, installation, commissioning, training, and support
- Full compliance with Iran's environmental agency standards and international norms
Real-World Impact
At Tehran Cement Factory, installation of gas and dust monitoring systems led to significant reduction in pollutant emissions and secured permanent operational licensing from the Environmental Organization.
