Steel Industry
Foundation of Industrial Progress
The steel industry is one of the critical pillars of industrial development. Across various processes—from blast furnaces to Direct Reduction Iron (DRI)—accurate monitoring of gas composition, temperature, and particulate matter plays a vital role. Proper control of these variables improves final product quality, reduces energy consumption, and optimizes production efficiency.
Analytical Needs and Common Challenges in Steel Production
- Precision control of reducing gases such as H₂ and CO in DRI processes
- Monitoring furnace exhaust gases (O₂, CO, NOx) for combustion optimization
- Measuring flow rates of high-speed, high-pressure gases in chimneys
- Monitoring suspended particulates and environmental pollutants
Applications of Delta Gas Mobin Group Solutions in the Steel Industry
Furnace Gas Analyzers
- O₂ Analyzer: Regulates oxygen levels to optimize combustion reactions
- CO Analyzer: Monitors carbon monoxide for improved reduction quality
- H₂ Analyzer: Measures reducing gases in direct reduction processes
- NOx / SO₂ Analyzer: Detects pollutants in furnace exhaust emissions
Gas Flow Meters for Chimneys and Pipelines
- Venturi or Thermal Flow Meters: Measure high-speed gas flow at elevated temperatures
- High-Pressure Flow Meters: Monitor natural gas or air consumption across production units
Particle and Dust Analyzers
- Track chimney emissions based on environmental standards
- Suitable for high-temperature, high-pressure installations with detailed reporting capabilities
Moisture & Dew Point Analyzers
- Control humidity levels in high-temperature process gases
- Prevent corrosion and damage to heat exchangers and cooling lines
Sampling Systems
- Custom-designed systems for sampling hot or corrosive gases
- Equipped with coolers, filters, and regulators for effective sample conditioning
Advantages of Partnering with Delta Gas Mobin Group
- Proven experience in steel production and foundry projects
- Equipment design tailored to harsh environments (High Temp, High Dust, High Pressure)
- Collaboration with renowned steel industry brands
- Comprehensive engineering services including installation, commissioning, training, and maintenance
- Customized analyzer systems based on client-specific design requirements
Real-World Success
At Khuzestan Steel Company, the installation of H₂ and CO gas analyzers in the DRI unit successfully optimized gas consumption and boosted sponge iron production efficiency.
